KPI-JCI 1830PHB

SCREEN
KPI-JCI 6’ x 20’, 3-deck horizontal wet vibrating screen
– V-belt drive assembly with 40-HP, 1200 RPM motor
– Huck-bolted assembly
– 1/4” plate steel side plates
– 160-mm double-roll spherical self-aligned bearings
– Triple shaft vibrating mechanism complete with keyless
hold-fast hub locking assembly
– Oval motion stroke pattern
– Adjustable stoke amplitude (3/8” - 5/8”)
– Adjustable stoke angle (30o - 60o in 5o increments)
– Adjustable speed via adjustable motor sheave
(675 - 875 RPM)
– Fully contained oil splash lubrication system
– Bolt-on tailgates, 24” feedbox and 4” discharge lips
– Steel coil springs
– Side tension drawbar screen cloth retention system
(screen cloth is optional)

FINE MATERIAL WASHER
KPI-JCI Model 5044-32T (44” twin) fine material washer
– Tank is of 1/4” (sides and bottom) and 3/8” (rear end
plate) welded plate steel construction and includes a
curved bottom with integral rising current manifold (4”
dia. inlet)
– Large undisturbed pool area with adjustable weir boards
and overflow flume with dual 12” dia outlets
– Double pitch, solid flight spiral assembly with standard
AR steel inner wear shoes and standard urethane outer
wear shoes
– Greaseable, externally mounted Dodge Imperial E tail
end flange bearing; greaseable Dodge pillow block head
end bearing
– Lower end seal - chrome plated stainless steel wear
sleeve, water tight bellows type rubber seal and
secondary grease seal
– High efficiency v-belt drive assembly (one drive assembly
per spiral) includes 20-HP TEFC motor and Dodge TA-II
double reduction shaft mount reducer
– Tapered discharge chute set at 45o angle to grade
See Model 5044-32T Spec Sheet for additional information

BLADEMILL
KPI-JCI Model 6536-15T (36” twin) blademill
– Tank is of 3/16” (sides and bottom) and 3/8” (rear end
plate) welded plate steel construction and includes
integral rising current manifold (4” dia inlet)
– Double pitch, combination of bolt-on flight and paddle
assemblies with AR steel inner wear shoes, cast ni-hard
outer wear shoes and cast ni-hard paddle tips
– Greaseable, externally mounted Dodge Imperial E tail
end flange bearing; greaseable Dodge pillow block head
end bearing
– Lower end seal - chrome plated stainless steel wear
sleeve, water tight bellows type rubber seal and
secondary grease seal
– High efficiency v-belt drive assembly (one drive assembly
per spiral) includes 40-HP TEFC motor and Dodge TA-II
double reduction shaft mount reducer
– Tapered discharge chute with 3/16” AR liners and flashing
to discharge onto the screen
– Feed box with header pipe

CHASSIS
– Heavy duty 15” and 12” I-beam construction
– 2+2 axle arrangement with Dana 22,000# axles and
sixteen (16) 11:00 x 22.5 tires
– Fifth wheel king pin, air brakes, travel lights, mudflaps
and cribbing locations
– Fixed supports for the screen
– Hydraulically adjusted supports for the fine material
washer and the blademill

WATER SYSTEM
– All fresh water plumbing to a single 8” inlet located near
the tail end of the fine material washer
– Fine material washer manifold includes a 4” butterfly
valve, 4” swing check valve and pressure gauge
– 2” chase water plumbing with gate valves
– Screen manifold with flow control valves for each spray bar
– Seventeen (17) spray bars each with nineteen (19) 10.0
gpm (@ 40 psi) spray nozzles
– Blademill plumbing includes a 4” butterfly flow control
valve and 3” gate valve with plumbing to the feed box

SCREEN CHUTES / FINES HOPPER
– 3/16” A36 welded plate steel construction
– Chutes allow for positioning of three (3) radial stackers
under the chutes
– Fines hopper transitions to form the feed box and baffle
plate of the 44” twin fine material washer

ACCESS
– 28-1/2” wide access platform with 1-1/2” OD handrails
and toeboards across the feed end of the screen
– 19” wide access platform with 1-1/2” OD handrails
and toeboards along both sides of the screen
– Ladder access from grade which can be located on either
side of the plant

PHYSICAL / OPERATING CHARACTERISTICS
– Feed Material Size - Typically 2-1/2” minus
– Capacity - Approximately 700 TPH (dependent on feed
gradation and desired products)
– Water Requirements - Up to 2,700 gpm (dependent on
feed gradation and desired products)
– Travel Dimensions
       Length 61’ overall / 56’-5” king pin to rear axle
      Width 12’-0”
      Height 14’-11”
– Operating Dimensions
      Length 52’-6” overall
     Width 12’-9”
     Height 22’-10”
– Loads
     King Pin 42,000 lbs
     Axle 74,000 lbs
     Overall 116,000 lbs
Note individual plant weights will vary dependent on
options included